Preview

Civil Aviation High Technologies

Advanced search

The method of calculating the minimum creep rate of turbine blades of gas turbine engines based on the degradation of the alloy microstructure

https://doi.org/10.26467/2079-0619-2023-26-1-95-103

Abstract

In the current global economic conditions, airlines need to curtail financial expenses. It is known that the share of airline costs for maintenance and repair (MR) in the total cost structure amounts to at least 20%, of which more than 40% is for the repair and maintenance of aircraft engines (AE). According to the actual expertise, this item of expenditure will continue to grow due to the inevitable sophistication of AE structures, which is specified by the need to increase the efficiency and ecological compatibility. One of the possible ways of curbing maintenance and repair expenses is to transit for the operation of on-condition components which are currently in operation until the overhaul life is exhausted. For example, turbine blades of gas turbine engines (GTE) can be pertinent to such elements. It is a common fact that turbine blades operate in challenging environment: they are affected by excessive temperatures, severe centrifugal loads, aggressive gas media, and their destruction generally occurs because of the accumulation of fatigue damage and creep. The alloy microstructure significantly degrades and deforms before macroscopic damage develops. The early detection of microscopic damage in the alloy is the tool which allows for the transition to GTE oncondition turbine blades operation. The article presents the method for calculating the minimum creep rate of the Inconel 738LC alloy based on microstructural changes under operating conditions. The obtained results are proposed to be used for calculating the residual life of turbine blades by the creep parameter.

About the Authors

Y. V. Petrov
Moscow State Technical University of Civil Aviation
Russian Federation

Yuri V. Petrov, Doctor of Technical Sciences, Professor of the Engineering Mechanics and Graphics Chair

Moscow



O. A. Ratenko
Moscow State Technical University of Civil Aviation
Russian Federation

Oleg A. Ratenko, Teaching Assistant of the Engineering Mechanics and Graphics Chair

Moscow



V. K. Kharina
Moscow State Technical University of Civil Aviation
Russian Federation

Vera K. Kharina, Candidate of Technical Sciences, Associate Professor of the Engineering Mechanics and Graphics Chair

Moscow



References

1. Huang, W.Q., Yang, X.G. & Li, S.L. (2019). Evaluation of service-induced microstructural damage for directionally solidified turbine blade of aircraft engine. Rare Metals, vol. 38, issue 2, pp. 157–164. DOI: 10.1007/s12598-018-1016-z

2. Tong, J., Ding, X., Wang, M., Yagi, K., Zheng, Yu. & Feng, Q. (2016). Assessment of service induced degradation of microstructure and properties in turbine blades made of GH4037 alloy. Journal of Alloys and Compounds, vol. 657, pp. 777–786. DOI: 10.1016/j.jallcom.2015.10.071

3. Logunov, A.V. (2018). [Heat-resistant nickel alloys for turbine blades and disks]. Moscow: Moskovskie uchebniki i Kartolitografiya, 592 p. (in Russian)

4. Bekkert, M. & Klemm, X. (1988). [Methods of metallographic etching: guidebook]. 2nd ed. Translated from the German by Turkina N.I., Kaputkin E.Ya. Moscow: Metallurgiya, 400 p. (in Russian)

5. Livshits, B.G. (1990). [Metallography: a textbook for universities]. Moscow: Metallurgiya, 236 p. (in Russian)

6. Fedorchenko, D.G. & Novikov, D.K. (2018). [Exhaustion of the resource of GTE parts in operational conditions: Monography]. Samara: Izdatelstvo SamNTS RAN, 264 p. (in Russian)

7. Li, S., Wang, B., Shi, D., Yang, X. & Qi, H. (2019). A physically based model for correlating the microstructural degradation and residual creep lifetime of a polycrystalline Nibased superalloy. Journal of Alloys and Compounds, vol. 783, pp. 565–573. DOI: 10.1016/j.jallcom.2018.11.417

8. Monkman, F. & Grant, N. (1956). An empirical relationship between rupture life and minimum creep rate in creep-rupture tests // Proceeding of ASTM, pp. 593–620.

9. Mishra, R.S. & Mukherjee, A.K. (1995). Correlations between high-temperature creep behavior and structure. Proceedings of the Third "Light Weight Alloys for Aerospace Applications" Symposium Sponsored by the Nonferrous Metals Committee of the Structural Materials Division (SMD) of TMS, February 13–16 1995, p. 319.

10. Fan, Y., Weiqing, H., Xiaoguang, Y., Duo-qi, S. & Shaolin, L. (2019). Mechanical properties deterioration and its relationship with microstructural variation using small coupons sampled from serviced turbine blades. Materials Science and Engineering: A, vol. 757, pp. 134–145. DOI: 10.1016/j.msea.2019.04.100

11. Carey, J.A., Sargent, P.M. & Jones, D.R.H. (1990). A deformation mechanism map for IN738LC superalloy. Journal of Materials Science Letters, vol. 9, issue 5, pp. 572–575. DOI: 10.1007/BF00725881

12. Petrushin, N.V., Logunov, A.V., Kovalev, A.I. et al. (1992). [Method for determining the relative volume content of the strengthening 𝛾'-phase in alloys]. Patent SU no. 687965 A1, MPK G01N 27/02: publ. March 15. 8 p. (in Russian)

13. Kablov, E.N. & Golubovsky, E.R. (1998). [Heat resistance of nickel alloys: Monography]. Moscow: Mashinostroyeniye, 1998. 463 p. (in Russian)


Review

For citations:


Petrov Y.V., Ratenko O.A., Kharina V.K. The method of calculating the minimum creep rate of turbine blades of gas turbine engines based on the degradation of the alloy microstructure. Civil Aviation High Technologies. 2023;26(1):95-103. (In Russ.) https://doi.org/10.26467/2079-0619-2023-26-1-95-103

Views: 343


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2079-0619 (Print)
ISSN 2542-0119 (Online)